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Process Automation

Process Automation – ACS Engitech
Process Automation

Digital Solutions for Process
Industries

Process industries demand higher flexibility, consistent quality, and shorter time-to-market — all without expanding headcount. ACS Engitech brings end-to-end electrical automation built on Siemens TIA Portal, deployed across water treatment, chemical, food, and FMCG sectors in Gujarat and beyond.

Every process segment has its own set of parameters, equipment, and compliance needs. ACS works from application study through to final commissioning — preparing IO lists, developing PLC programs in TIA Portal, and integrating SCADA with field instruments over Modbus, Profinet, and OPC protocols.

As a Siemens Authorized System House and Channel Partner since 2014, the team brings direct access to the latest S7-1200/1500 controllers, G120 drives, and WinCC SCADA — with the application knowledge to configure them correctly for each industry.

80+
Waste Water Plants Commissioned
150+
MEE & ATFD Installations
2300
IO PLC System in FMCG
Industry Segments

Revolutionizing Processes with
ACS Digital Automation

Wastewater Treatment Automation

India generates around 61,754 MLD of sewage daily — only 37% receives treatment. ACS addresses this gap with SCADA-driven electrical automation on Siemens TIA Portal, covering influent intake through to ZLD final discharge. Plant engineers get full process visibility; operators get a straightforward HMI interface they can operate without PLC knowledge.

What ACS Delivers
Smart Mimic Design
Siemens WinCC Professional SCADA with plant-layout mimic screens and colour-coded status indicators for each motor and valve.
Remote SCADA Access
Real-time monitoring and remote setpoint changes from any location over a secure network connection.
Smart PID Control
Siemens S7-1200/1500 controllers for precise level and flow control — stable process output with fewer manual interventions.
VFD-Based Energy Mgmt
Pumps driven through Siemens G120 drives with auto start/stop sequences based on water demand and emergency triggers.
Data Logs & Reports
Shift-wise logs of critical parameters in SQL Server, with Excel-exportable reports for process analysis and regulatory compliance.
Audit Trail & Security
Unique user IDs, password ageing, and complete operator audit trail — meets plant compliance and access control requirements.
Third-Party Integration
Modbus TCP/IP, Profinet, and Profibus communication with field instruments — TT, PT, LT, FT and other transmitters.
Applications
  • ETP
  • STP
  • CETP
  • UF RO Plant
  • MEE Plant
  • ATFD Plant
  • ZLD (ETP + UF RO + ME)
  • MVC / MVR
Water Treatment Plant
Live Commissioned Site
80+
Waste Water Plants Delivered
Capacity handled up to 1 MLD per site. Installations across Gujarat, Maharashtra, and export markets through OEM partners.
CPRI Approved PMCC Panels
IEC 61439 tested. ERDA approved IP55 cubicles for outdoor water treatment environments. Panels tested at 2.5KV for 1 minute.

Chemical, Agrochemicals & Fertilizers

Chemical plants run continuous or batch processes where precise temperature, pressure, and flow control determines product quality. ACS builds PLC-based automation panels for these environments using Siemens S7-1200/1500 with TIA Portal programming, connecting field instruments and drives over industrial field bus protocols.

Processes Covered
  • Boiler Automation
  • Industrial Dryer
  • Centrifugal Machine
  • Fermentation Plant
  • Distillation Plant
  • Decantation Plant
  • Cooling Tower
  • Liquefaction
  • Weigh Checker
  • Mixers & Blenders
  • Hot Air Generator
  • Belt Flaker
Chemical Plant Automation
Process Control
Siemens
Authorized System House
Channel partner since 2014 — authorized to deploy and program Siemens PLC, Drive, and SCADA systems across all process segments.
IEC 60204 Compliance
All Automation & Drives Panels designed, assembled, and tested per IEC 60204. EPLAN-drawn electrical documentation supplied with every panel.

Food, Dairy & Beverage

Food and beverage production demands hygiene-rated control systems, recipe management, and reliable batch sequencing. ACS designs automation panels and SCADA systems for this sector with HMI screens that production operators can run without PLC knowledge. CIP and pasteurizer sequences operate automatically based on temperature and time setpoints.

Processes Covered
  • Palletizing
  • Filler Machine
  • CIP System
  • Pasteurizer Automation
  • Centralized Automation
  • Bottle Washer
  • Packer Machine
Food and Beverage Automation
Batch Control
WinCC
Recipe-Driven Operations
SCADA recipe management keeps batch parameters consistent across all production shifts — no manual re-entry between runs.
Report Generation
Alarm logs, historical trends, shift reports, and Excel exports available out of the box with ACS SCADA implementations.

FMCG Manufacturing

FMCG lines run high-volume, high-speed production where any unplanned stop has a direct impact on output. ACS has commissioned PLC systems with up to 2300 I/O points in the FMCG segment — managing tank farm sequencing, CIP cycles, pigging systems, and centralized production monitoring from a single SCADA node.

Processes Covered
  • Tank Farm Automation
  • Hair Oil Manufacturing
  • Water-Base Manufacturing
  • Pigging System
  • CIP System
FMCG Automation
High-Volume Production
2300
IO PLC System — FMCG
Largest FMCG PLC system commissioned by ACS — full production line, utilities, and tank farm managed from a single panel.
ACS LogView — Smart Data Logger
Replace SCADA upgrade costs with LogView — customizable filtration, historical trends, tabular viewer, storage-limited records.