Machine plant automation
Motion Control for Every
Machine and Plant
Machine builders and plant manufacturers each have specific automation requirements — from axis-precise servo control in steel rolling to sequence-based VFD operation in packaging lines. ACS works from control philosophy to commissioning across eight industry segments.
Industry today demands faster time-to-market, higher machine efficiency, and consistent product quality — all at the same time. Achieving this calls for control systems that are precise, adaptable, and field-proven across demanding environments.
ACS delivers PLC, VFD, and Servo-based motion control solutions built on Siemens S7-1200/1500 and G120/V90/S120 drives — programmed in TIA Portal and communicating over Profinet, Profibus, Modbus, and USS field bus protocols.
Select a Segment to Explore Applications
Saw Pipe Plant Automation
Saw pipe manufacturing involves multi-stage forming and welding sequences where precise speed synchronisation and position control across each machine section is critical. ACS provides Siemens PLC and VFD-based drive systems for the full pipe production line.
Applications Covered- Edge Milling Machine
- Pipe Conveyor
- 3 Roll Bending Machine
- Mechanical Pipe Expander
- Post Bending Machine
- Hydro Tester
- Root Welding Machine
- Beveling Machine
- ID/OD Welding Flux Recovery
- Pipe Coating Plant
Steel & Aluminum
Steel and aluminum processing lines demand high-speed, high-torque drive coordination across multiple stands. ACS has delivered complex rolling mill automation including AGC (Automatic Gauge Control), tension leveling, and centralized monitoring systems.
Applications Covered- Online Cutting Machine
- Hot Rolling Mill
- Tensile Testing Machine
- AGC System
- Layer Winding Machine
- Tension Levelling Line
- Wire Drawing
- Color Coating Line
- Cut to Length
- Pretreatment Line
- Slitting Line
- Caster
- Skin Pass
- Annealing Furnace
- 6 Stand Tandem Cold Rolling Mill
- Cold Rolling Mill – Multi-line HI
- Centralized Monitoring & Control
Packaging Automation
Packaging lines run at high speed with precise fill volumes and seal timing. ACS builds Siemens PLC-based control panels for packaging machinery, integrating servo-driven film feed, auger-based dosing, and cup-fill station control with HMI recipe management.
Applications Covered- VFFS Machine
- CUP Filler Machine
- Auger Filling Machine
Material Handling Plant
Material handling automation covers warehouse pick systems, multi-axis robots, and bulk conveying networks. ACS integrates PLC-based sequencing with robot interfaces, pneumatic conveying control, and batch plant automation for bulk ingredient management.
Applications Covered- Pick to Light Automation
- Ash Handling System
- 3 Axis Robot — Pick & Place
- Coal Handling System
- Pneumatic Conveying
- Batch Mixing Plant
Air Pollution Control Equipment
Dust collection and pneumatic conveying systems require VFD-controlled blower sequences, differential pressure monitoring, and automatic damper control. ACS builds PLC panels for these systems integrating pressure and airflow sensors with Siemens G120 drive control.
Applications Covered- Dust Collection System
- Pneumatic Conveying System
- Blower Control
Plastic & Rubber Industry
Rubber and plastic processing equipment demands precise temperature-speed coordination between extruder screws, calendering rolls, and hydraulic press cycles. ACS designs PLC and drive panels for these machines — from dispersion kneaders to full extrusion line control.
Applications Covered- Roto Moulding Machine
- Hydraulic Press Machine
- Rubber Extruder Machine
- Crimper Machine
- Rubber Mixing Mill
- Plastic Extrusion Machine
- Rubber Dispersion Kneader
- Rubber Calendering Machine
- Rubber Injection Moulding
General Purpose Application
Common industrial applications like pump, fan, and conveyor control form the backbone of most plants. ACS supplies DOL, Star-Delta, and VFD-based panels for these applications across all segments — from standalone units to centralized motor control centres.
Applications Covered- Centrifugal Pump
- Glass Vial Forming Machine
- Conveyor Application
- Mixer and Grinder
- ID and Axial Fan
Textile Automation
Textile machinery requires precise tension control across winder and unwinder stations, with coordinated speed regulation through fabric coating application zones. ACS designs Siemens servo and VFD-based drive systems for these winding and coating applications.
Applications Covered- Winder – Unwinder Application
- Fabric Coating Machine
